Mfg. Process Overview

Yarn Manufacturing

Conversion of Cotton to Yarn

Blow Room

Carding

Draw & Speed Frames

Ring Frames

Winding & Reeling

Effluent and their Disposal

 

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Cotton Yarn Manufacturing

The fibers used in the textiles industry as raw material could be broadly classified into:

  1. natural fibers, and,

  2. man made fibers.

The natural fibers could be grouped into

  1. Vegetable cotton, jute, etc.

  2. Animal (Silk and Wool), and,
  3. Mineral (Gold, Silver Aluminum etc.)

Man-made fibers could be broadly categorized into:

  1. Degenerated, and,

  2. Synthetic Fibers.

Among the degenerated fibers, there protein fivers (cess in, alginate etc.) and cellulosic fibers (viscose, poly nosic etc.) the category of the synthetic man/made/fivers included polyester, polyamide and acrylic etc.

Cotton is the most widely used textiles fiber today. After the cotton crop is harvested the kapas has to be ginned in order to separate fiber from the seeds. After ginning, the cotton is available in a loose opened form. For convenience of handling and transposition, cotton is compressed and packed into bales. The quality of cotton is judge in terms of its Grade and Staple. The grading of cotton done with reference to impurities such as leaves, sand, dust, broken, seeds naps, moles and colour of cotton. But the fiver properties of cotton are judged mainly by the length of the fiber i.e. the Staple length. Quality of cotton depends on its physical properties viz. length, fitness, strength and maturity by etc.