Mfg. Process Overview

Yarn Manufacturing

Conversion of Cotton to Yarn

Blow Room

Carding

Draw & Speed Frames

Ring Frames

Winding & Reeling

Effluent and their Disposal

 

Back

 

Cotton Yarn Manufacturing

The fibers in the corded sliver are placed in a very haphazard fashion and the sliver lack uniformity as regard with par unit of length. Hence, in order lo produce quality of yarn; it is necessary to improve the uniformity of the slivers fed and to parallelize the fibers before they can be drawn out in the finer yarn form. Then the carded slivers are processed on the drawing frame, they are made uniform in the thickness by the doubling process and the fibers get drawn parallel to the axis of the sliver by the drafting process.

Now, hence the slivers are to be thinned out to the level required for the yarn to be spun. This process of attenuating the slivers is done in several steps on the Speed Frames. While converting slivers into roving, a small amount of twist is also inserted so that the roving could with-stand the winding and the unwinding tensions. The roving is would on suitable bobbins. Under conventional system of fly frames process, the machine use in this department are slubbing frame, intermediate frames and roving frames. Except as regard the numbers of spindles speed and dimensions of bobbins, the object structure and machine of all these frames are practically the same. The attention

of the sliver is done gradually at each of these fly frames, depending upon the draft capacity of the machines. The drafting system employed determines the quality of the roving produced at the fly frames. All the advantage in technology the slubbing and roving process is climinated and the material in processed through only the passage of fly frames, viz. the canfed incer frames.