Mfg. Process Overview

Yarn Manufacturing

Conversion of Cotton to Yarn

Blow Room

Carding

Draw & Speed Frames

Ring Frames

Winding & Reeling

Effluent and their Disposal

 

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Cotton Yarn Manufacturing

A blow room line consists of opening, cleaning, mixing and lap making, machine. The cotton is received in the mill in a hard pre bales from which contains several impurities.

The blow room machinery performs function of opening hard pressed bales of cotton and cleaning the cotton of impurities. Trash and foreign matter is to be extracted from the cotton with the least amount of lint loss. The amount of waste extracted would depend on the amount of trash in the mixing.

Another important function that is performed by the blow room equipment is "Mixing". Two or more different varieties of cotton me general mixed thoroughly to get a proper blend. In order to produce uniform quality of yarn and also to reduce the cotton cost of yarn while achieving the desired level quality, the mixing, of two or more types of cotton is carried out in the blow room. The loose cotton passed through the blow room machinery is converted into regular sheets called laps. These laps are delivered lo the next department viz. carding room, alternately auto feed system in blow room to feed the carding machines the process of lap formation is avoided.